with the Balanset-1A Device
Preparing the Necessary Tools
- vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
- Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.
Setting Up the Sensors
- Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
- Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.
Launching the Software
- Open the Balanset application on your PC.
- Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Initial Vibration Measurement
- Operate the rotor at its intended working speed.
- The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.
Attaching the Trial Weight
- Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams).
- Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Determining the Corrective Mass
- The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
- These parameters are displayed on the screen as numerical data and graphs.
Attaching the Corrective Mass
- Mount the calculated corrective weight onto the rotor at the specified location and angle.
- You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Verification and Balancing Completion
- After installing the correction weight, run the rotor again and check the residual vibration level.
- If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
- If the vibration level remains high, repeat the process with further weight adjustments.
Report Generation
- The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.
Final Recommendations
- Double-check that all weights and sensors are securely fastened.
- Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
- If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
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